Heavy Duty Industrial Racking Systems
Steel Material Grade
Structural Q355B H-Beam & Cold-Formed Joists
Standard Dimensions
2, 3 & 4 Tier Levels (Height 3m - 12m)
Protective Finish
Tough Industrial Epoxy Powder Coated Finish
Engineering Codes
FEM 10.2.02 / RMI 2012 / ISO 9001
Multi-Tier Rack-Supported Mezzanine Systems
Custom-engineered multi-tier mezzanine floors transform unutilized overhead warehouse height into productive picking levels, fulfillment workstations, and inventory shelving. Demountable and modular design allows seamless expansion.
Key Engineering Features:
- Floor load capacities engineered from 350 kg/m² to over 1,500 kg/m² uniform distributed load.
- Heavy B-deck or galvanized steel safety grating decking with anti-slip texture.
- Turnkey integration with OSHA-compliant staircases, kickplates, handrails, and pallet drop pivot gates.
- Seamlessly connects with vertical freight lifts, continuous spiral chutes, and parcel conveyor lines.
Quality Assurance Guarantees:
Robotic MIG/MAG seam welding with 100% penetration
Positive spring locking safety pins on all connectors
High-capacity seismic floor baseplates with expansion anchors
Automated 7-stage chemical wash pretreatment before powder coat
Manufacturing & Structural Tolerances
| Raw Material Steel Grade | Q355B / Q235B High-Yield Cold-Formed Structural Steel |
|---|---|
| Yield Strength Limit | Minimum 355 MPa (51,500 psi) guaranteed yield point |
| Upright Profile Geometry | 90mm - 140mm roll-formed omega profile with stiffening ribs |
| Length Tolerance | Strict dimensional tolerance within ±0.5 mm per bay height |
| Beam Deflection Ratio | Engineered below L/200 under maximum rated payload (zero sag) |
| Connector Endplates | 3-claw and 4-claw heavy forged claw brackets with safety pins |
| Finish Cure Temperature | Electrostatic polyester powder cured at 200°C for lifetime adhesion |
10-Year Comprehensive Structural Warranty
Backed directly by Bodor Rack Industries Ltd. Plant EngineeringAll structural steel upright columns, box beams, cantilever arms, and seismic baseplates are warranted against structural failure, material defects, or weld separation for a period of ten (10) full years from completion of installation when operated within engineered load ratings.
Annual structural inspection and laser alignment calibration audits are available through our nationwide field engineering division.
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Shelving Rack
Shelf Width 1.2m - 2.4m, Depths 400 - 1000mm