Heavy Duty Industrial Racking Systems
Steel Material Grade
Q355B Heavy Cold-Formed Omega Uprights
Standard Dimensions
Lanes 2 - 12 Pallets Deep, Heights up to 14m
Protective Finish
Durable Hot-Dip Galvanized / High-Gloss Powder Coat
Engineering Codes
FEM 10.2.02 / RMI 2012 / ISO 9001
Ultra-Dense Drive-In & Drive-Through Storage
Engineered for high-volume cold storage, beverage bottling plants, and batch manufacturing facilities. Forklifts drive directly into continuous racking bays to place pallets on continuous side support brackets.
Key Engineering Features:
- Reduces warehouse aisle space by 85% compared to conventional selective pallet racks.
- Heavy-gauge flared entrance guide rails safeguard upright columns from forklift collisions.
- Full seismic cross-bracing and top horizontal structural beam ties guarantee zero frame deflection.
- Available in hot-dip galvanized coating engineered for harsh sub-zero (-30°C) freezer warehouses.
Quality Assurance Guarantees:
Robotic MIG/MAG seam welding with 100% penetration
Positive spring locking safety pins on all connectors
High-capacity seismic floor baseplates with expansion anchors
Automated 7-stage chemical wash pretreatment before powder coat
Manufacturing & Structural Tolerances
| Raw Material Steel Grade | Q355B / Q235B High-Yield Cold-Formed Structural Steel |
|---|---|
| Yield Strength Limit | Minimum 355 MPa (51,500 psi) guaranteed yield point |
| Upright Profile Geometry | 90mm - 140mm roll-formed omega profile with stiffening ribs |
| Length Tolerance | Strict dimensional tolerance within ±0.5 mm per bay height |
| Beam Deflection Ratio | Engineered below L/200 under maximum rated payload (zero sag) |
| Connector Endplates | 3-claw and 4-claw heavy forged claw brackets with safety pins |
| Finish Cure Temperature | Electrostatic polyester powder cured at 200°C for lifetime adhesion |
10-Year Comprehensive Structural Warranty
Backed directly by Bodor Rack Industries Ltd. Plant EngineeringAll structural steel upright columns, box beams, cantilever arms, and seismic baseplates are warranted against structural failure, material defects, or weld separation for a period of ten (10) full years from completion of installation when operated within engineered load ratings.
Annual structural inspection and laser alignment calibration audits are available through our nationwide field engineering division.
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