Heavy Duty Industrial Racking Systems
Steel Material Grade
Q355B High-Tensile Structural Steel
Standard Dimensions
2 Pallets Deep per Bay, Heights up to 14.5m
Protective Finish
Electrostatic Polyester Powder Coating
Engineering Codes
FEM 10.2.02 / RMI 2012 / ISO 9001
Cost-Effective 2-Deep Warehouse Capacity
Double Deep Pallet Racking stores two pallets deep in a back-to-back configuration using a pantograph deep-reach forklift. Increases overall storage density by 30-40% compared to standard single selective racking.
Key Engineering Features:
- Double depth pallet staging reduces required operational aisle counts by half.
- Beam capacities rated up to 4,500 kg per pair with 4-prong heavy locking claws.
- High-tensile omega upright profile with 50mm teardrop pitch height adjustments.
- Equipped with rear pallet stop beams to prevent accidental push-through collisions.
Quality Assurance Guarantees:
Robotic MIG/MAG seam welding with 100% penetration
Positive spring locking safety pins on all connectors
High-capacity seismic floor baseplates with expansion anchors
Automated 7-stage chemical wash pretreatment before powder coat
Manufacturing & Structural Tolerances
| Raw Material Steel Grade | Q355B / Q235B High-Yield Cold-Formed Structural Steel |
|---|---|
| Yield Strength Limit | Minimum 355 MPa (51,500 psi) guaranteed yield point |
| Upright Profile Geometry | 90mm - 140mm roll-formed omega profile with stiffening ribs |
| Length Tolerance | Strict dimensional tolerance within ±0.5 mm per bay height |
| Beam Deflection Ratio | Engineered below L/200 under maximum rated payload (zero sag) |
| Connector Endplates | 3-claw and 4-claw heavy forged claw brackets with safety pins |
| Finish Cure Temperature | Electrostatic polyester powder cured at 200°C for lifetime adhesion |
10-Year Comprehensive Structural Warranty
Backed directly by Bodor Rack Industries Ltd. Plant EngineeringAll structural steel upright columns, box beams, cantilever arms, and seismic baseplates are warranted against structural failure, material defects, or weld separation for a period of ten (10) full years from completion of installation when operated within engineered load ratings.
Annual structural inspection and laser alignment calibration audits are available through our nationwide field engineering division.